Industrial Deep Fat Fryer

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The Industrial Batch And Continuous Fryers is a kind of equipment which is specially designed for the high temperature frying and cooking of food by electric, gas, fuel and bio-fuel energy.
The Industrial Batch And Continuous Fryers is suitable for various kinds of fried food like potato chips, banana chips. french fries, meat pie,chicken nuggets spring rolls, peanuts and other snacks,widely used in the food industry with large capacities,such as large-capacity chips manufacturing factory, large frozen french fries plant.
This Industrial Batch And Continuous Fryers is widely used in restaurant and all food industrial, also an indispensable machine in kinds of snack processing line. It consists of automatic belt conveying system, automatic lifting system, oil adding system, oil filtering system and automatic temperature control system.

How Do Industrial Batch And Continuous Fryers Work?

Process Flow of Industrial Batch And Continuous Fryers
Continuous Fryer are equipped with paddle wheels to assist with uniform product distribution through the fryer, regulate flow and briefly submerge the product in hot oil. Oil level in the fryer and desired frying temperature are automatically maintained.
①vibrating Feeder ②continuous Fryer(together With: Coarse Filter& Vacuum Filterr /oil Tank) ③vibrate Deoil

Industrial Batch And Continuous Fryer Paramenters

Batch And Continuous Fryers

ASL-S

Type

LPG heating( 17kg/h consumption)

Frying area

1200*1200*450mm

Material

SUS304

Feeding material

automatic

Discharging material

automatic

Oil capacity

650

How do you use an industrial fryer?
1. Trader Term
①    Voltage/frequency: Three Phases: 380v/50hz, Single Phase: 220v/50hz, We Can Make It According To Customers' Local Voltage According To Different Countries, The Coswt Difference.
②    Delivery Time: Within 90 Days After Received The Deposit.
④    Factory Requirements:
A)    Workshop: L -30m\  W-4m\  H-3m       
B)    Raw Material Warehouse: L -10m\  W-5m\  H-2.8m  
C)    Final Products Warehouse: L -10m\  W-5m\  H-2.8m
⑤    Technicians: 1; Operators: 2; Supplementary Workers: 4.
⑥    Installation: We Will Send 1 Engineers To The Buyer’s Factory For A 10-day Period Installation And Training To The Operators. All The Related Expenses Will Be On The Buyer’s Account( Ticket, Food And Accommodation). And The Installation Fees Is Usd80 Per Day.

Features of Industrial Batch And Continuous Fryers

Model

Width of belt(mm)

Length(mm)

Heating Method

Power

Capacity

ASLY-300

300/400

2500

Electricity/Gas

36kw

100kg/h

ASLY-301

400/600/800

3500

Electricity/Gas

48kw

200kg/h

ASLY-302

600/800/1000

4500

Electricity/Gas

72kw

300kg/h

ASLY-303

600/800/1000

5500

Electricity/Gas

120kw

500kg/h

ASLY-304

600/800/1000

6500

Electricity/Gas

144kw

800kg/h

ASLY-305

600/800/1000

7500

Electricity/Gas

180kw

1000kg/h

ASLY-306

600/800/1000

8500

Electricity/Gas

240kw

2000kg/h

Buying Guide For Industrial batch and continuous fryer

Advantages Of Industrial Batch And Continuous Fryers

Take Advantage Of Our Industrial Frying Technology That Outperforms And Outlasts Any Other Frying Equipment In The Industry

Conveyor Belt Speed Is Adjustable For Different Frying Time According To Different Products

Electricity, Gas Or Diesel, And Also Electromagnetism As Power Source

Gas Or Diesel Model Uses The Most Advanced And Reliable Italy Imported Riello Brand Burner

With The Advantage Of Fuel Economy, Low Noise, Prevent Heating Loss, High Efficiency

Automatic Lifting System For Easy Cleaning The Machine And Save Human Power

Oil Circulation System To Continuously Filter Oil Residue And Extend The Service Life Of Cooking

Oil Level Alarm And Automatic Oil Temperature Control (0-300°C)

Double Belt Design To Prevent Floating, Ensure Complete And Perfect Frying Effect

Scrapers Fixed On The Belt To Make The Products Come Out Easily

Fire-Extinguishing System Can Be Added According To Your Demand

PLC Touch Screen Control Panel

What Is Loyal Industrial Batch And Continuous Fryers ?
Loyal industrial batch and continuous fryers offer high quality performance, suitable for frying a wide range of pellets available in various configurations and densities existing in the market.
Loyal automatic continuous and batch fryer includes frying system, automated deoiling system, and mechanical cooling and conveying system. The loyal continuous and batch fryer process can fry fried snacks, pellets, chips, beans, nuts, vegetables, and meat. The automatic continuous industrial deep fat fryer consists of an automatic belt conveying system, lifting system, refueling system, oil temperature control system; the industrial deep fat fryer sold by china industrial continuous food fryer manufacturer can use electricity, gas, or diesel as the power source.
Loyal batch type fryer machine use the method of immersing the product into oil at an adjustable depth and are ideal for frying meat, fish and vegetable products, as well as products made from dough, snacks, products with a hard or brittle structure, and with or without breading.
Where Can Loyal Industrial Deep Fat Fryers Be Used?
 The Loyal Continuous and Batch Fryer process can fry fried snacks, pellets, chips, beans, nuts, vegetables, and meat. The automatic continuous industrial deep fat fryer consists of an automatic belt conveying system, lifting system, refueling system, oil temperature control system; 
the industrial deep fat fryer sold by China industrial continuous food fryer manufacturer can use electricity, gas, or diesel as the power source.
Loyal Batch Type Fryer Machine use the method of immersing the product into oil at an adjustable depth and are ideal for frying meat, fish and vegetable products, as well as products made from dough, snacks, products with a hard or brittle structure, and with or without breading.
Industrial batch VS continuous fryers
Commercial fryers are broken into four different categories: tube-type fryers, open-pot fryers, flat-bottom fryers, and commercial pressure fryers.
industrial processes can actually be classified based on the process’ output as  :
Batch processes :batch is a process that results in the production of limited quantities of material through subjecting quantities of raw materials to a set of Processing activities over a significant period of time with the use of one of more piece of equipment. 
Continuous processes:processing of successive batches must wait until the completion of the current batch.

Industrial Batch VS Continuous Fryers

 

Batch Process

Continuous Process

Definition

Batch Process Refers To A Process That Involves A Sequence Of Steps Followed In A Specific Order.

Continuous Process Refers To The Flow Of A Single Unit Of Product Between Every Step Of The Process Without Any Break In Time, Substance Or Extend.

Coordination

Scheduling Is Done To Maintain The Timing Between Move To Earth.

Each Machine Performs A Certain Processing Function And They Operates In A Steady State.

Quantities Produced

A Whole Unit Of Products Are Produced.

Large Quantities Of Products Are Obtained.

Fouling

Batch Process Is Involved If The Fouling Expectations Are High

Continuous Process Is Involved If Fouling Is Not Considered

Product Life Span

Short, 1-2 Years

Longer Than Batch Process

Cost Of Factory Equipment

Low Cost Equipment

High Cost Equipment

Controlling

Batch Process Can Be Controlled Very Easily

Control Batch Process Requires Sophisticated Control Systems

Shut Down Times

Often

Rare

Workforce

Small Workforce Is Needed

Continuous Process Is Generally Available In Fully Automated Plants. If Not, Large Workforce Will Be Necessary.

6. The working principle of the industrial deep fat fryer

The fryer is stainless steel, with automatic temperature control, automatic discharge, automatic loading, and automatic stirring function. The fryer is used for frying the raw materials from the time of frying, lifting the fryer, and pouring it into the degreasing cylinder to transporting it out in one go. The temperature, frying time, and deoiling time are all controlled automatically by the PC machine. The frying effect is stable, and uniform and the oil content of the food can be effectively controlled, making the fried products have good color, aroma, and taste. The heating method is diversified and can be selected from coal, oil, gas, and electric heating according to the requirements.

7. Structure of industrial deep fat fryer

1. basic structure: automatic oil temperature control system, automatic lifting system, automatic filtering, and scraping system.

2. Heating system: electric heating tube, heat-conducting oil, coal, natural gas, liquefied gas, electromagnetic induction heating, infrared heating.

3. mesh belt conveying system: frequency conversion speed control, quantitative conveying, timing conveying.

4. Automatic filtering system: dynamic circulation system.

8. How to make fried food in a factory

The frying machine is a continuous production machine developed according to market demand and can produce many different types of fried food.

Shandong Loyal Industrial Co.,Ltd. can produce chips, pellets, beans, nuts and vegetables, meat, and other home-processed fried foods for sale. A variety of shapes can be produced by changing the molds, and the dosing and mixing of raw materials can be done online. The highly automated production not only has consistent quality fried foods but also saves labor and space, thus reducing production capital.

9.How can prevent frequent breakdowns of the industrial deep fat fryer?

Cleaning and maintenance:

Long time use of industrial deep fat fryers, if not timely clean residual food debris, not only will it cause food safety impact but also cause some impact on the equipment. In all large factories, the cleaning and maintenance of equipment are a must exist. Timely cleaning of food equipment will be failure problems to reduce, extend the life of the production line equipment, and bring you higher benefits.

Of course, some incorrect operations can have a serious impact on the equipment or lay down the risk of serious safety accidents. Regular cleaning to reduce faults is important, but the necessary training must be given to staff to make them familiar with the operation of the equipment to make the correct operation and reduce faults.

10. industrial deep fat fryer maintenance work

1. Troubleshooting: If equipment failure problems must immediately begin to solve the work, they first need to stop running equipment to ensure the safety of production line workers. Many small failures are slowly accumulating down caused by the problem should be resolved immediately.

2. dust cleaning: as we all know, the factory of fried food production equipment has been continuous work, then the long-term use of fried food production equipment will certainly leave a lot of dust, if not timely clean dust and continue to work, in addition to a certain impact on food safety, will affect the operation of the whole equipment. Motor heat treatment is also a big problem, dust blocking heat dissipation holes so that the motor continues to complete processing at high temperatures, the motor life is seriously affected, the necessary maintenance work is very critical, the outer layer of the equipment to remove all the dust so that the motor running a temperature is released even if the continuous processing is not affected by the engine.

3. fittings lubrication: the internal composition of the equipment fittings play an essential role in the performance of the machine, but under continuous processing, the effect of wear and tear of the fittings intensified, the need to add the necessary lubrication, both to ease the degree of wear and tear of the fittings, but also to play a certain protective role to extend the service life of the equipment.

11. How do you mass-produce fried foods?

Deep-fried food is one of the most popular snack foods and has become popular worldwide with a promising market. In a highly competitive market, manufacturers need to increase production efficiency to expand output as an effective way of capturing market share, and with technology nowadays, you need to use professional frying machinery if you want to mass-produce fried food.

The larger the machine, the greater the capacity, but the actual production situation of each manufacturer will vary, which requires manufacturers to choose the equipment that best meets their production needs, including the size of the production site or warehouse, the expected demand, the size of the machine and so on. In addition, production capacity will also determine the level of automation of the equipment, and a factory needs to use fully automatic production equipment.

 

12. How to operate an industrial deep fat fryer

The industrial deep fryer is made up of several components that work in perfect harmony to produce delicious fried food.

①Vibrating feederà②Continuous fryer(together with: Coarse Filter& Vacuum Filter /oil tank) à③vibrate deoil

13. Advantages of the industrial deep fat fryer

1. PLC controls the frying process automatically.

2. Automatic oil temperature control

3. Advanced temperature control device and reasonable stirring device ensure the best frying quality. Temperature up or down fast with low power consumption in high efficiency.

4. Heating way can be electricity, LPG or gas

5. Full stainless steel made, Can fry all kinds of foods without the Taint of odor

6. Oil temperatures all achieve full automatic control. The range is from average temperature to 230ºC but can not exceed 230ºC.

7. Oil temperature control precision is high, maximum limit of 0.9ºC, the lower limit of 0.9ºC (excluding the anti-oil temperature process).

14. Pre and after-sales service for industrial deep fat fryer from Shandong Loyal Industrial Co.,Ltd.

We provide you with the right solution for Industrial Deep Fryer, which is very useful and convenient.

We manufacture the fryer automatically in our factory, and you can buy it without any hesitation.

We provide you with the layout of the automatic deep fryer processing line for your plant design, as well as water, electricity, and gas.

With an experienced technical team, we can meet the individual needs of our customers and produce customized automatic deep fryers for you.

After-sales service:

Project planning and design of the automatic fryer service.

Commissioning of the equipment until everything is in order.

Management of the long-distance transport of the equipment from the seller's factory to the buyer's nominated location.

Training of personnel in the maintenance and operation of the fryer equipment.

New fryer technology and recipes.

Fryer service with a full one-year warranty and lifetime maintenance.

15. Are our industrial deep fat fryers environmentally friendly?

This is a must. Our industrial hot air dryers are environmentally friendly and pollution-free and do not make much noise. The industrial deep fryer is made with the most advanced technology in the world, and the materials used are non-toxic and harmless.

16. Notes on the use of industrial deep fat fryers

1. designated by a person responsible for the use of the equipment operation, the operator is strictly prohibited from leaving the post.

2. should use new vegetable oil; repeated use is strictly prohibited. Otherwise, there is a risk of fire.

3. The amount of oil should not be too full to prevent boiling and overflowing, causing danger.

4. Put food into the frying pan. When frying, use a special frying basket or slide into the food against the pan wall to prevent high-temperature oil splash out scalding.

5. Food is too wet, and overloading at one time can easily cause excessive boiling.

6. When cleaning the fryer, do not spray its electrical parts with water to prevent short-circuiting of the circuit.

7. Equipment failure should notify the engineering department to overhaul to ensure that the equipment is running well.

 

17. What kind of environment is required for the installation of an industrial deep fat fryer?

Firstly, it must be used in a spacious environment, as oil can easily burn at high temperatures, and accidents can easily occur if the space is too small. Secondly, it is important to ensure that the voltage is stable and that the wiring is safe. Finally, it is important to emphasize the issue of ventilation, as it is important to maintain a dry and ventilated environment for the installation and operation of the machine.

 

18. Prospects for the development of fried products

With the public's standard of living, quality improvement, national support, the government's increasing attention to food safety intensified the rapid development and diversification of food machinery.

Frying machinery products and technology are changing day by day; the frying machinery market, a super gold mine, is gradually emitting eye-catching golden light. If you want to start a food business, frying machinery is a good choice, Shandong Loyal Industrial Co.,Ltd. can give you the most satisfactory answer both in terms of technology and machinery price.

 

19. Why choose industrial deep fat fryers from Shandong Loyal Industrial Co.,Ltd.?

Because we can not only guarantee the quality but also provide perfect after-sales service. We have not only industrial deep fat fryers but also a wide range of food machines for customers to choose from. Our machines have been exported to many countries and regions and have received good feedback from customers. Our machines are exported to many countries and regions and have received good feedback from our customers. We will solve problems for our customers for the first time, and there is hardly any problem with our equipment under normal use. Secondly, when you purchase an industrial deep fat fryer, we will develop the best solution for you to train your team and provide after-sales service, including installation, consultation, and maintenance. Many well-known companies are using our fondant machinery to produce fondant, nowadays fried food has become one of the most popular sweets if you also want to produce high-quality fondant, welcome to contact us and we will offer you the best price!

And we are not stopping there. We are still doing a lot of learning and absorbing advanced production technology at home and abroad, innovating and upgrading our equipment to make our equipment more advanced and efficient

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