Manufacturing Technology Of Extruded Breakfast Cereals

1. Preparation of raw materials

For production of breakfast cereals and snack food, corn flakes must be dehulled and degerminated corn. In order to achieve uniform bubbles in the later stage, we crush the corn into fine particles of about 60 mesh. The powder enters the modulator and premixed with steam.

2. Puffing

Our breakfast cereal line adopts puffing machine for maturation and granulation, which saves time and production space compared with the traditional cooking method, and the maturation degree is highly consistent, the particles are uniform, and the product is very beautiful.

3. Tableting

After cooling, the particles enter the new tablet press. The tablet press adopts water-cooled constant temperature, so that the particles enter the tablet press to effectively avoid the adhesion effect. The patented multi-stage tableting technology makes the flakes more uniform and the thickness is uniform. The cereal production equipment adopts The thickness of the finished product is controlled by hydraulic pressure, the operation is simple, and the control is precise and consistent.

4. Baking

After pressing, enter the high-temperature air-flow puffing furnace, and it can be fully puffed in about two minutes in the high-temperature air-flow furnace of 300C- -320°C. The surface bubbles are uniform and the color forms attractive golden yellow.

5. Spray sugar

In order to make corn flakes of various flavors, the spraying process is to spray different flavor materials evenly on the surface of the puffed corn flakes to form corn flakes with different flavors

6. Drying

Then enter the microwave oven to sterilize on the one hand and dry the surface coating on the other.

7. Packaging

The packaging method is customized according to your needs

Technologies and Equipment in Cereal Processing and Production

Breakfast Cereal Production Line

Happy belly frosted flakes cereal

Nature’s  corn flakes

Kellogg's frosted flakes breakfast cereal

Barbara's bakery organic corn flakes

Nestle gluten free corn flakes

Cascadian farm organic buzz crunch honey almond cereal

Breakfast cereal production plan 

Corn Flakes Processing Technology

Raw materials:

Corn powder: 96%

Sugar: 2%

Malt extract:2%

1. Water: 15% of the raw material

2. Syrup: Sugar：70%, Water: 30%,

Optional Nutrition Components: Vitamin A, Vitamin B1, Vitamin B2, Niacin, Folic acid, Vitamin B6, Vitamin B12, Vitamin C, Vitamin D, Vitamin E (Tocopherol), Reduced Iron and so on.

Cereal Processing Technology

COCO BALL

Formula For Breakfast Cereal Production Line

Corn powder  70%  Wheat flour  20%

Starch  10%  Sugar 5%

Coco powder 3-5%  Water 8%

Cereal Processing Technology

COCOPAN

Formula For Breakfast Cereal Production Line

Main materials: Wheat flour 60%   rice powder 20%   corn powder 20%   

Extra material: sugar 5%  Coco powder 3%   water 6%

Customer Cases for Corn Flakes Processing Machine in 2021

1

1T/H Corn Flakes Processing Machine sold in Russia

2

1T/H Corn Flakes Processing Machine for sale in Puerto Rico

3

1T/H Corn Flakes Processing Machine for sale in Bolivia

4

Senegal 1T/H Industrial puffed corn cereal corn flakes Production Line

5

1T/H Corn Flakes Processing Machine for sale in Côte d'Ivoire

6

China 300t/year industrial corn flakes manufacturing machine

Customer Case Of Corn Flakes Processing Machine At 2021

7

1T/H Corn Flakes Processing Machine for sale in Uzbekistan

8

1000kg/h industrial automatic corn flakes machine for sale in Senegal

9

Mozambique 1T/H corn flakes manufacturing process

10

Bangladesh 2t/h Industrial corn flakes making process

Dealed Customer Have Technology Of Corn Flakes Production Process Line At 2021

11

1T/H Thai corn flakes processing line

12

Uzbekistan 1T/H corn flakes production

13

USA 1T/H corn flakes processing machine

14

 800kh/h industrial corn flakes processing line for sale in Nigeria