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Home>Products>Corn Flakes Production Line>Corn Flakes Making Machine

  • Corn Flakes Making Machine
  • Corn Flakes Making Machine
  • Corn Flakes Making Machine
  • Corn Flakes Making Machine
  • Corn Flakes Making Machine
  • Corn Flakes Making Machine
  • Corn Flakes Making Machine
  • Corn Flakes Making Machine
  • Corn Flakes Making Machine
  • Corn Flakes Making Machine

Corn Flakes Making Machine

  • Industrial Corn flake making machine is from twin screw extruder produce corn flakes cereals , which is one kind of nutritional convenient food which is produced by corn flakes manufacturing process, corn flakes ingredients using grist as basic material, with different shapes, such as, granule, flake, animal, etc. One outstanding characteristic of the corn flakes is that it contains abundant compound carbohydrates and dietary fiber, strengthens lots of micro elements.

  • Loyal
  • Corn Flake Machine
  • Shandong China
  • CE,ISO9001,SGS,BV
  • 1 sets
  • Contact Us
  • Wooden case or wooden pellets depended on clients' requirement
  • 35days--40days
  • T/T,L/C,D/P
  • 30days /corn flake production line
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Corn Flakes Making Machine Details

Model LY65 LY70 LY85 LY75 LY95 Key Words Corn Flake machine Corn Flakes Making Machine Manufacturers LOYAL Factory
Place of Origin Shandong, China Main Machine Twin Screw Extruder Converter customizable
Motor customizable Function Multifunction Processing Types Automatic corn flake production line
Applicable Industries corn flakes manufacturing process, Manufacturing Plant, Food & corn flakes company Condition New Voltage Customizable
Equipment Material Stainless Steel/Carbon Steel Heating source Electric/Gas/Steam Installation Engineer Guide
Key Selling Points Competitive Price Machinery Test Report Provided Capacity 100-150g/h 200-250kg/h 300-500kg/h 300-500kg/h 800-1000kg/h
HS Code 84388000

Corn Flakes Making Machine Description

Corn flakes making machine is from twin-screw extrusion lines produce cereal flakes, both plain or coated. The twin-screw extrusion technology is at the core of this very flexible and scalable process. Corn flake machine is includes mixing, food extruder machine ,corn flake machine, drying, Hot air dryer, flavoring and so on . Corn flake machine or breakfast cereal machine technology is ideal to meet the market demands and corn flake breakfast cereal manufacturing :  Corn flakes/Breakfast cereal is a kind of crispy food, with the characteristics of hard to be steeped broken and strong grain taste. It can be used as a snack, and many raw materials are eligible with coating recipes such as sweet syrups, honey, chocolate and other compositions.Then the corn flakes and cereals snacks can serve with milk and coffee.

corn flakes making machine manufacturer

Corn Flakes Making Machine

INTRODUCTION OF CORN FLAKE MACHINE FROM CORN FLAKES MAKING MACHINE MANUFACTURERS:

We share our corn flakes manufacturing process knowledge to process healthy and balanced products made with wholegrain cereals or including a mix of multi-grains like corn, wheat, oats, rice, barley, rye, Buckwheat or barley. Our automated corn flakes manufacturing process production lines are used to produce consistently high quality products while keeping the same organoleptic characteristics as traditional flakes.Corn flakes manufacturing process change molds and choose the right process to produce circles, balls, sheets, stars, letters and other products,and produce core filling snack food, filling biscuit ,nutrition breakfast, corn flakes and other puffed foods.

How does the corn flakes making process?YOU CAN LEARN HOW TO MAKE CORN FLAKES AS FOLLOW:

The corn flakes ingredients materials (premix grains powder, minerals and vitamins, salt, milk powder, emulsifiers, …) are feed, mixed and conveyed in a preconditioner for heats the mixture to start the gelatinization. After mixer and then the corn flakes ingredients materials  into the twin screw extruder:the corotating screws mix the powders with a malt syrup, injected directly into the extruder ; An advanced cooling system precisely adjusts the temperature in each barrel module. The homogeneous, pasty and cooked product is pushed throughout the die which forms continuous unexpanded strands.

After a short cooling period, the cone flakes goto corn flakes processing steps using flakes making machine consisting of two thermo-regulated and counter-rotating cylinders. cone flakes then transferred to dryer oven machine/ hot air dryer and cooled before being stored and packed. An additional coating operation may be applied to add,- for example, a sweet syrup, before drying in food processing.

corn flakes manufacturing process flow chart

1

Flour Mixer

Mixing materials

2

Screw Conveyor

Transfer Corn flakes raw materials from Mixer to Twin screw Extruder

3

Twin screw extruder

Extruding corn pellets

4

Vibrate Cooler

Cooling the corn flakes pellet

5

Air conveyor

Transfer Corn flakes pellet to flakes making machine

6

flakes making machine

Flaking corn flakes pellets into corn flakes

7

Air Conveyor

Transfer corn flakes to dryer

8

Commercial food dryer

Drying process in food industry to remove moisture

9

Hoister

Transfer Corn flakes to Vibrate Feeder

10

Vibrate Feeder

Transfer Corn flakes to how air dryer evenly

11

Hot air dryer

High temperature roaster oven make the corn flakes much more crispy

12

Air Conveyor

Transfer Con flakes to Sugar Sprayer

13

Sugar Sprayer

Spraying sugar on corn flakes surface

10

Commercial food dryer

Drying again to remove sugar moisture

11

Cooling machine

Cooling corn flakes with cooling fan

12

corn flakes packaging

Packing corn flakes in bags

Design for corn flake machine

corn flakes production line design

Corn Flakes Making Machine Flow Chart

Technical Parameters For Corn flake machine

Different model for sale of corn flakes making machine

Model

Installed Power

Power Consumption

Output

Size (L*W*H)

LY65  

222kw

155kw

100-150g/h

39000x1200x2200mm

LY70L 

326kw

228kw

200-250kg/h

41000x1500x2200mm

LY85  

433kw

303kw

300-500kg/h

43000x3500x4300mm

LY75  

583kw

437kw

300-500kg/h

52000*2000*2800

LY95 

740kw

555kw

800-1000kg/h

56200*3000*2800

CORN FLAKES PRODUCTION LINE project cost

Corn flake machine Price VS

Electrical heating type Corn flake machine for sale

Gas/Diesel heating type Corn flake machine for sale

Electrical heating type Breakfast cereals for sale

Gas/Diesel heating type Breakfast cereals for sale

LY65

$60000

$70000

$40000

$48000

LY70 

$75000

$85000

$47000

$53000

LY85 

$151000

$158000

$120000

$140000

LY75 

$220000

$228000

$156000

$156000

LY95 

$600000

$700000

$600000

$700000

corn flakes manufacturing PLANT project report

The Advantages of Corn Flakes Production Line:

1

Twin screw extruder adopts frequency speed controlling with high automatic and stable pre-formtion

2

The screw of twin screw extruder are made of the alloy steel and speical craft,durablr usesge,high pressure,the screw life is longer.

3

The forced lubrication system of twin screw extruder,can guarantee the equipment transmission life longer.

4

Auto-temperature control system makes the temperature control more direct viewing and the parameter more precise.

5

Self cleaning,when stopping,it can be cleaned without disassembling.

6

twin screw extruder systems  efficiently produce a vast range of cereal flakes that meet an evolving demand for consumption at breakfast or snack.  Twin screw extrusion lines are simpler and more cost effective compared with batch cooking systems traditionaly used for flakes manufacturing.

7

Corn Flakes Making Process : More Flexible And More Cost-Effective

TWIN SCREW EXTRUDER FOR corn flakes production process vs BATCH corn flakes process

corn flakes making machine

Corn Flakes Making Machine Details

  Parameters Of Corn Flakes Making Machine Details

1

Quick processing time

15 to 20 minutes vs 8 to10 hours for the batch process

2

Flexibility  to create a wider range of products

Raw material versatility : corn, wheat, bran, oat flakes

Wide range of products opportunities : flakes, direct expanded, co extruded

3

Reduced operating costs :

*   Much lower investment cost

*   Quick process

*   Quick start-up,  shut down and product changeover

*   Energy & water savings :  only 23% RH out of the extruder, water consumption reduced by 1,5 compared to batch cooking

*   Reduced raw material costs

4

Continuous fully automated processing lines

Continuous fully automated processing lines to produce consistent quality product while maintaining organoleptic characteristics close to the flakes manufactured with conventional batch cooking.

5

Compact design

Compact design with reduced floor space

How To Make Corn Flakes For Breakfast?

Corn flakes machine change to different corn flakes making process also can produce a vast range of directly expanded ready-to-eat breakfast cereals.

Breakfast cereals manufacturing process flow chart

1

Flour Mixer

Mixing materials

2

Screw Conveyor

Transfer cereals snacks raw materials from Mixer to Twin screw Extruder

3

Twin screw extruder

Extruding corn pellets

4

Air Conveyor

Transfer cereals snacks  to dryer

5

Commercial food dryer

Drying process in food industry to remove moisture

6

Air Conveyor

Transfer cereals snacks to Sugar Sprayer

7

Sugar Sprayer

Spraying sugar on cereals snacks surface

8

Commercial food dryer

Drying again to remove sugar moisture

9

Cooling machine

Cooling cereals snacks with cooling fan

10

cereals snacks packaging

Packing corn flakescereals snacks in bags

a Wide Choice Of Breakfast Cereals Ingredients

*  Unlimited choice of raw materials: corn, wheat, oats, barley, rice, rye, quinoa, amaranth, German wheat, buckwheat… These cereals can be whole-grain and enriched in fibers, vitamins, minerals and other nutrients to create wholesome and healthy foods.

*  Countless shapes : rings, balls, stars, petals, animals, alphabets…

*  Specific coatings : glazed and frosty coatings, sugar syrup, honey, chocolate, various flavors,…

*  Multiple colors

*  Various aromas : fruits, vanilla, cinnamon, chocolate, malt syrup, caramel…

*  Integration of numerous ingredients : complex and simple sugars, powdered milk, honey, cocoa, aromas, salt…

*  Visible inclusions : rice crisps, petals, oat and wheat flakes, dehydrated fruit or vegetable particles…

*  Transformation into cereal bars : puffed rice, wheat balls and other cerealsCorn flakes

Corn Flakes Samples

Corn Flakes Machine Working Video

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Related Videos

Benefits of Corn Flakes Making Machine
  corn flakes making machine&puffed corn machine/ corn extruder machine /food production equipment Introduction and Features: Breakfast cereals use cereals as main raw material .After extruding (or boiling),planishing ,drying...

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Shandong Loyal Industrial Co.,Ltd.
Telephone+86 18905316466
Email[email protected]
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AddressC623, Jiahui Global Plaza, No. 548, Beiyuan Street, Tianqiao District, Jinan City, Shandong Province
Factory AddressADD -300m North of Zhangxia Industrial Park, Binhe Road, Zhangxia Town, Changqing District, Jinan
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